GEMAPILEN® SPB Series

Spunbond Nonwoven Applications

The GEMAPILEN® SPB Series is a special mineral–based masterbatch specifically formulated for nonwoven Spunbond applications. Containing a high percentage of ultra-fine, surface-treated minerals, it is suitable for a wide range of nonwoven processes.

Depending on application needs:

  • Used at 2–5% wt. as a mineral additive
  • Used at 7–18% wt. for extender properties

Features & Advantages 

  • Antiblocking effect
  • Soft-touch
  • Faster cooling
  • Enhanced E-modulus
  • Dimensional stability
  • Weldability
  • Increased productivity & optimized formulation costs

Performance Benefits 

  • Reduced stickiness
  • Increased softness and smoothness
  • Improved dimensional stability (isotropic shrinkage)
  • Maintains similar wind-up speed
  • Processing efficiency with better economics

Processing Economics 

  • Improved heat transfer with GCC allows higher line speeds
  • Reduced extrusion pressure
  • Lower polymer melting requirements, reducing energy consumption

Raw Material Economics 

  • Resin savings through mineral addition and thinner fibers
  • Reduced carbon footprint

Applications 
The GEMAPILEN® SPB Series is versatile and suitable for both existing and emerging markets, including:

  • Hygiene: baby & adult diapers
  • Medical: masks, protective clothing
  • Technical products: industrial wipes, disc covers
  • Architectural nonwovens
  • Coating substrates
  • Agrotextiles & Geotextiles